ZRP Billet Fuel Rail for Polaris RZR Pro XP and Turbo S (2019+)
The ZRP Billet Fuel Rail is the upgrade your Polaris RZR Pro XP or Turbo S deserves. If you've ever looked at the stock plastic fuel rail and thought "that doesn't belong on a machine like this," you're not alone — and Zollinger Racing Products agrees. This precision-machined billet fuel rail replaces the factory plastic unit with a durable, USA-made component built to handle serious off-road use and high-performance fuel setups alike.
Key Features
- Precision CNC machined from high-quality steel and aluminum
- ORB6 threaded ports for a clean, leak-free connection
- Replaces OEM Polaris fuel rail part #2522004
- Comes with threaded stock replacement fittings (removable for custom fuel setups)
- Bolt-on installation — no cutting, welding, or fabrication required
- Made in the USA by Zollinger Racing Products
Fitment Notes
This billet fuel rail is designed specifically for:
- 2019+ Polaris RZR Pro XP
- 2019+ Polaris RZR Turbo S
Important: Verify your machine uses OEM fuel rail part #2522004 before ordering. Fitment is specific to these models — confirm before purchasing.
Specifications
- Thread Type: ORB6
- Material: Billet steel and aluminum
- Replaces OEM Part: Polaris #2522004
- Fittings: Stock replacement (threaded, removable)
- Installation: Bolt-on
- Manufactured: USA
Real Life Value and Uses
- Replacing a cracked or failing stock plastic fuel rail before it leaves you stranded on the trail
- Upgrading your fuel system as part of a performance build — the removable ORB6 fittings make it easy to run custom fuel lines and components
- Peace of mind for racers and hard riders who push their machines and can't afford a fuel delivery failure mid-run
- A clean, finished look under the hood that matches the quality of the rest of your build
- Solid foundation for turbo builds or injector upgrades where fuel system integrity is critical
Why Choose ZRP (Zollinger Racing Products)
- ZRP builds parts for people who actually use their machines hard — not just garage queens
- Everything is CNC machined in-house in the USA to tight tolerances
- The ORB6 thread spec is an industry-standard fitting used in serious motorsports fuel systems — not a proprietary setup that locks you in
- Bolt-on fit means you're not paying a shop to make it work — it just does
- Real customers back it up: ZRP's quality reputation extends across their full product line, from fuel rails to alternators
Stop running a plastic fuel rail on a machine this capable. Grab the ZRP Billet Fuel Rail and give your RZR Pro XP or Turbo S the fuel system component it should have come with from the factory.
