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Electrical
When it comes to the electrical setup of your Polaris RZR, it all depends on the aftermarket accessories you have installed. If you only have a few low current accessories, the stock electrical system should be sufficient. However, if you have multiple high-powered accessories, a second battery can be a good investment. We have seen cases where voltage regulators melted due to the strain placed on the electrical system from items such as light bars and sound systems. This can be resolved by simply rewiring the plug or opting for a Power Distribution Center (PDC) which will help you better manage power usage and prevent short circuits, blown fuses, and even fires. With the right electrical setup, you can safely and efficiently power all your accessories without worry.
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If you build your own PDC, the configuration potentials are almost limitless. And because each accessory can be individually wired and switched, you will have ultimate control of your RZR's electrical system. Depending on how you want to make your PDC, you'll likely be using an ignition pod, ground, and illumination. You'll want a trigger wire attached to the relay in the box, and getting a wiring plug for the switches makes removal much easier if you need to pull the dash piece. Make sure also to label each plug to its appropriate switch, so when reconnecting you know what switch goes where. When it comes to switches, we advise using Contura V Switches, and with regards to connectors, there are a few options -- both of which, however, require a special crimping tool. Delphi Weatherpack Connectors are pretty robust and weather resistant. They were made famous by GM and are used in many vehicles as their preferred connector type. They're more affordable than the Deutsch Connectors, but not as robust. Deutsch Connectors are the best out their hands down. They can be submerged, can handle any shaking and rattling, and are great in all weather conditions. These are the connectors that are used by a lot of reputable companies like Rigid Industries. If you would like a wiring diagram for your RZR or any part/component to upgrade your machine's electric system, give us a call or email and we'll get you what you need to run your RZR electrical system like a pro.
